Welcome
This is our manufacturing unit based in B-86, Phase-2, UPSIDC Industrial area, Sandila, Distt. Hardoi spread in over 40,000 sq ft area. Please scroll down to know more about our manufacturing process, which is divided into three parts as follows:
1. Design & Fabrication
2. Paint Shop
3. Assembly
All shops are laid out as per flow manufacturing and TQM requirements to minimize non-essential movement of man and material.
Design
& Fabrication
As per the data / technical Detail provided by the client, the panel board is designed by our expert designers on latest available softwares. Thereafter, the fabrication of the panel enclosure is started. Simultaneously, switchgear material / electrical components required for the panels are procured/ordered. The fabrication facility serves as a test bed for the development, demonstration and integration of advanced fabrication technologies. Type-AU-03 CRCA sheets of TATA Steels Ltd are procured in order to maintain product excellence. Below are some important machines which play a vital role in fabrication.
Double Pallet Laser
Metal Cutting Machine
A double-pallet laser cutting machine is a modern tool designed to cut metal sheets quickly and accurately using a powerful fiber laser. It comes with two exchangeable tables (pallets), so while one is being used for cutting, the other can be loaded or unloaded. This smart design saves time, reduces waiting, and makes production much more efficient.
Sheet Bending Machine
A sheet bending machine, or press brake, is an essential tool in electrical panel manufacturing for shaping flat sheet metal into the complex, precise enclosures needed for control panels. This process efficiently and accurately forms the housing that protects electrical components from external elements.
PLC Controlled Bus Bar Processing Machine
It is used to process copper and aluminium busbars in different specifications. By a relative operation unit it can quickly do all kind of processing like shearing, punching, flat / vertical bending and knurling.
A centralized busbar shop that feeds the entire plant works on flow manufacturing principle. The shop is designed to minimize cycle time and yield optimum productivity. Our mechanical and electrical design team has worked collectively to standardize the busbar designs for our regularly used switchgears. Insulation Options – Epoxy, PVC Sleeving, Bare & Tinning 36 Stage Inspection Check for Link Making & Fitting
PAINT SHOP
An in-house paint shop gives us greater control over quality, ensuring consistent and precise application for a superior finish. It eliminates outsourcing and transit time, which increases production efficiency and flexibility to meet tight deadlines. Additionally, it allows for long-term cost savings by reducing logistics expenses, minimizing rework, and safeguarding proprietary processes.
In House Nine Tank Treatment Process
The nine-tank treatment process provides a zinc phosphate coating that ensures exceptional corrosion resistance. This multi-stage procedure thoroughly cleans and prepares the metal, dramatically improving the adhesion and durability of the subsequent powder coating.
In House Powder Coating Plant
Our in-house powder coating plant gives us complete control over the process, allowing for superior quality assurance and faster lead times. It also eliminates third-party markups and transit damage, leading to significant long-term cost savings.
Pre-treatment is done through Hot Phosphate process with online Temperature Monitoring of degreasing, phosphating, and passivation tanks. Separate Paint Booth and heavy duty drying and painting ovens are used to bake the powder at a consistent 200º C for more than 30 minutes. Oven calibration at regular interval ensures consistent curing.
ASSEMBLY
As the painting work is finished, the panels are taken to the assembly shop. All the components / switchgears are fitted in the panel enclosures by our expert team. After that the electrical connections within the panel are done as per the design & circuit diagram. Finally the fully finished panel board is tested properly & dispatched to the Clients.
Highly Skilled Wiring Team
Our expert wiring team brings together skill, precision, and years of experience. Every connection is made with care to ensure panels that are safe, reliable, and built to perform.
Rigorous Testing before Dispatch
Before despatch, each panel is carefully inspected and tested under strict standards. This guarantees performance, safety, and complete peace of mind.
The various accessories in the control panel are inspected to ensure:
1. Door locks are tightened & are free from rattling.
2. Bus bar is supported effectively
3. The equipment mounted on the panel is functional.
4. The air installation test is carried out with the help of Meggar.
5. Final inspection is carried out to check that gaskets are properly installed
6. Accessories incorporated in the panel are symmetrical, etc.
LIST OF PLANT AND MACHINERY
We use sophisticated machines for processing raw materials to ensure precision, accuracy, and design of our products.
- Nine Tank treatment
- Powder Coating Machines and Oven
- Cable Handling , cutting and crimping Tools
- Ferrule Printing Machine
- Zig and fixture for structure, welding,
- Zig and fixture for levelling and mounting
- Weighing Machine
- Trolley for carrying material
- Fork Lifter for 3 Ton
- Fire Extinguishers - 5
- Generator
- Double Pallet Laser Metal Cutting Machine
- CNC Based Shearing / cutting Machine
- Punching Machine
- Bending Machine
- Hydraulic Nibbling Machine
- Hydraulic Power Press
- Mechanical Shear
- Hydraulic Bus bar Processing Machine
- Welding Machines
- Drill Machines - Small & Big
- Grinders
- Metal Cut-off Saw